Boba Fett Jetpack: Collectors Replica
Ant Farm - Antman: Quantum Encounter - Disney Wish Cruise Liner (2021)
Lab Table - Antman: Quantum Encounter - Disney Wish Cruise Liner (2021)
Magic Wheelchair: R3-J Speederbike
Qi'Ra Cape Clasp
TLJ Phasma Quicksilver Stun Baton
Starwars: Production Ready CAD
Millenium Falcon - Ultracon 2017
Shadow of the Tomb Raider
Starwars: The Force Awakens - Kylo Ren Helmet
TLJ Fleet Gunner
Thor Cape Clasp
Solo Jacket Greeblie
Millennium Falcon - Ultracon
First Order Code Cylinders
Millennium Falcon - Corridor Foam
Millennium Falcon - Cockpit Installation
Millennium Falcon - Nav Computer
Millennium Falcon - Panel Instalation
Millennium Falcon - Panel Wiring
Millennium Falcon - Nav Chairs
Millennium Falcon - Nav Chairs
Millennium Falcon - Nav Chairs & Nav Computer
Millennium Falcon: Hyperdrive Computer
Millenium Falcon - Overhead Panel Detail
Thor Ragnarok Replica Disks & Belt Buckle
Star Wars: The Force Awakens Replica - Functional Kylo Ren Saber Clip
Avengers: Black Widow Bites
Mara Jade Backplate
Rogue One: Cassian Andor Rank Badge
Rogue One: Cassian Andor Transponder
Starwars: The Force Awakens - Kylo Ren Outer Robe Fabric
Jodo Kast Blaster Design
Boba Fett Jetpack: Collectors ReplicaHigh-end collectors Jetpack as a replica of the one seen the Disney+ Show “The Book of Boba Fett”, this replica was painstakingly replicated in Solidworks and printed in Somos Evolve Tough Resin with Machined aluminium & Brass Parts, Paintwork commission was undertaken by Jackson Rupert, USA
Ant Farm - Antman: Quantum Encounter - Disney Wish Cruise Liner (2021)Ant Farm - Antman: Quantum Encounter - Disney Wish Cruise Liner (2021)
Lab Table - Antman: Quantum Encounter - Disney Wish Cruise Liner (2021)Lab Table for Disney Wish Cruiseliners
Magic Wheelchair: R3-J SpeederbikeIn December 2019 through early 2020 We lead a cross-continental team designing & assembling the R3-J Swoop, this is a fully functional accessibility chair, based around the terrific Bowhead Reach, we worked tirelessly for 6 weeks from design to delivery in Nashville, inspired by the Zephyr-J seen in The Mandalorian TV Series this chair is fully motor driven and can traverse steep inclines at speed, there is a lot of different disciplines involved from metal bashing through to foam coat EPS & 3D Printing, we also designed and assembled the integrated Sound & electronics system to bed the design further and make it a truly memorable experience for out kiddo Jacob
Qi'Ra Cape ClaspThis was an interesting project although a simple part i really wanted to maintain the high quality jewelry aesthetic of the part, it was Laser-cut from 3mm Brass and hand polished, the top slot was then filled with black resin just below flush so to create a meniscus effect and match the original prop, this was delivered to customers in a custom jewelry box to make it a complete experience Available in our webstore - Buy Now
TLJ Phasma Quicksilver Stun BatonDesigned in Solidworks this Machined Solid Aluminium Staff Weighs 2KG and is centered with Steel Threaded Rod, I created 15 units as an initial limited run for Captain Phasma Costumers in 2018
Starwars: Production Ready CADIn 2018 I was very fortunate to be contracted to make production-ready CAD Models of a few iconic Droids & Props from a galaxy far far away after we modelled the client printed, finished and moulded the items and can be seen as set decoration at a well-known theme park in Florida & Anaheim, Designed in Fusion 360
Millenium Falcon - Ultracon 2017Millenium Falcon - Ultracon for 2017 I continued my work on the Falcon project adding all the cockpit details and weathering, skills involved sanding, Weathering/painting, carpentry & ElectronicsTEST
Shadow of the Tomb RaiderThe brief was to create a safe replica of the Shadow of the Tomb Raider Makeshift Knife, This was Sculpted in Polymer Clay and then Molded & Coldcast with Aluminium, the weathering and paint was applied and distressed to match the original and a small markings plate was hand masked and cut to match the original refrence the entire sculpt and mold was made on a shortscale in one evening for Seems Legit UK as an educational process on how to sculpt and mold basic items
Starwars: The Force Awakens - Kylo Ren HelmetThis is a Complete Version 2.0 of my Kylo Ren Helmet Modeled in ZBrush and Solidworks in collaboration with another local maker this is a 5 Piece Mold designed to capture the fine details shown on screen
TLJ Fleet GunnerDesigned for Sanotized Creations this was a 4 part Design provided for Printing and Molding
Thor Cape Clasp2 Part Cape Clasp designed to recreate the Cap Clasp used on Thor’s Opening Sequence Ragnarok Costume, Designed in Solidworks and SLA Printed & Molded, followed by casting in cold cast aluminium & copper
Solo Jacket GreeblieDesigned in Solidworks with Found Parts intergrated for the lenses, molded in Polyurethane and weathered
Millennium Falcon - UltraconIn 2016 I was asked to take part in building Ultracon 2016's 1:1 Millenium Falcon Replica, I was involved in many aspects of the build to ensure completion for the event including: Carpentry, Painting & Weathering, Foam Work, Electronics, 3D & 2D Design, Rapid Prototyping & Printing, Project Managment.
First Order Code CylindersDesigned in Solidworks and machined in Aluminium with Spring Steel Clip to match the Original featured in The Force Awakens and The Last Jedi features a resin Detail on the lower half to match the original modifed Russian dosimeters used
Millennium Falcon - Corridor FoamThe Corridor Sections for the Falcon were recreated by hand using Upholstery foam backed on MDF and painted to match the originals
Millennium Falcon - Cockpit InstallationI sourced, oversaw and performed the vast majority of the Cockpit detailing instalation including Upholstering (shown above), Flush Panel Mounting, Greeblies design/uild/paint/fitting & other miscellaneous dressing elements.
Millennium Falcon - Nav ComputerI designed, Programmed and installed the Nav computer array with sequences to match the original, the LED Array itself consists of over 250 LED's individually soldered in the array shown above. the final fitting was an FDM Chassis with Laser cut Acrylic detailing & Facia.
Millennium Falcon - Panel InstalationI Sourced equipment and materiels to securly mount the Cockpit panels flush as well as completing the instalation which had a requirement to be removed for safe transport, Custom Drill Jigs were made to rebate the Beams for a Flush Fit Fixing to be installed.
Millennium Falcon - Panel WiringEach panel's LEDs (some over 60 per panel) were fitted and soldered in a wiring loom to a power board, with input lines for future expansion and programming currently they function statically, with space for future expansion.
Millennium Falcon - Nav ChairsThe Original Falcon featured modified Martin Baker Ejection seats, Using Diagrams and Screen references a 3D Drawing for manufacture was made including a set of over 30 dimensioned drawings this was delivered to a local metal working firm who under took the work under my direction with the final detailing (rivets, greeblies, paint & accessories) performed by me.
Millennium Falcon - Nav ChairsThe Finished chairs required work from over 3 different external contractors including myself, the Chassis by a local Metalwork Firm, the Upholstery and head rest were performed by external contract using my design & guidance.
Millennium Falcon - Nav Chairs & Nav ComputerHere the working NAV Computer can be seen (top), and the second NAV Chair, the NAV Chair headrest was constructed using a new pioneering technique to help form the shape, A Rapid FDM prototype serves as the base for the metal to be formed over and up to to ensure the correct curves and proportions are maintained from the design intent, this ensured the design was kept simple and therfore economic in cost and time asthere was less complex work for the contractor to undertake.
Millennium Falcon: Hyperdrive ComputerThis prop was constructed using, Water Clear Resin, acrylic, real metal screw detailing, 3D Prints (both SLA and FDM) and finished to a high standard including a light change board to simulate the original prop
Millenium Falcon - Overhead Panel DetailThis is a rendering sample of some of the 3D Work I performed when working on the Millenium Falcon Project. The model was created in Solidworks
Thor Ragnarok Replica Disks & Belt BuckleOn Commission I was tasked to recreate the Shoulder Disks and Belt buckle from the 2017 Film Thor Ragnarok, the Items were designed in Solidworks, printed as masters in SLA (3D Print) Cleaned up and Molded, they were then cast in an Aluminium & Brass Mix to match the original prop tone. The items were then polished to reveal the metal finish and chalk weathered, Painted & Sealed to match the original props.
Star Wars: The Force Awakens Replica - Functional Kylo Ren Saber ClipAs an active member of the costume community I decided to create a functional replica of the original saber clip costume prop, due to my engineering background I managed to deconstructed the functional nature and intent of the original from references and re designed an accurate replica, the final drawings were prototyped in FDM and sent to a local Machine Ship for cutting, the final assembled parts are strong durable and 100% Functional
Avengers: Black Widow Bites This commission I was asked to recreate Black Widow's "Widow Bites" from the 2012 Summer Hit, the part was designed from visual reference and printed as a single SLA Master, the items were then molded with the 3mm holes as shut off holes using Silicone coated Enameled wire this was removed prior to de-mold and returned for the next pull, they were then threaded through using 3mm Black Elastic and Bonded in the center of one "Bite" to ensure a continuous seamless look
Mara Jade BackplateA Commission for my wife, This was designed in Solidworks, before being printed in FDM and immaculately cleaned up before molding and cold casting in Aluminium
Rogue One: Cassian Andor Rank Badge
Rogue One: Cassian Andor Transponder
Starwars: The Force Awakens - Kylo Ren Outer Robe FabricIn 2015 when faced with the prospect of not being able to fully recreate the Kylo-ren look with fabric that was available I set out and I educated myself on how to Draft and Design my own fabric. In collaboration with one of the few remaining British mills I reproduced an accurate representation of the Kylo Ren fabric for costumers world wide, This spawned into a Collaboration with one of the most eminent companies in Costuming Materiels CosplayFabrics.com who now run this as a Stock Item.
Jodo Kast Blaster DesignThis was a Commission for a Costumer based on the original oomic artist's design, it breaks into 35 parts of assembly on common FDM Printers
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