Corridor Foam
Right-hand Sliders & Detail
Nav Computer & Paneling
Right Panel Close-up
Corridor FoamThe Corridor Foam Patterns were Designed and Exported from solid works as 2d Schematics the Smaller & Rectangular pillars new for 2017 were contracted out as Injection Foam
Right-hand Sliders & DetailThe right hand sliders were entirely designed in Solidworks in 5 parts:Base Molding (protruding through panel)This was FDM Printed as a master and then Molded with Smooth-on Moldstar 20T, the Slider Bases were then Cast in Axom F180 ResinCap Molding (Covers the slider base protruding through the panel)These were Printed in bulk as FDM and sanded & painted directly using a combination of Molotow Fine-art Silver & Dirty-down weathering Sprays to break in the look using various sponges & Textured paperx3 Button Variantsthe Three Button Variants were master printed In SLA Resin on my Form 2+ Printer They were then gang molded in Moldstar 20T and cast in Axom F180, Painted in Standard Satin White with Decal Stickers applied for the Detail Areas they were bonded with Activated CA Glue for a permanent bond
Nav Computer & PanelingThe Nav Computer was completed in the 2016 Phase of the Falcon Project and was based on 255 hand wired LEDs into an Arduino Microcontroller using an array to address all 255 individuallythe sequence was frame matched to the original 2015 Falcon from the TFA Behind the Scenes Extras Sequences The Logic, Programming, Electronics & Design, Fitting and Weathering were all my work with the panels CNC cut & Printed from designs by the Project Founder
Right Panel Close-upRight hand panel close-up shows a good cross section of design, weathering and electronics in a single shot the parts were all printed as FDM prints at 0.2mm and sanded, filled and painted to blend into the falcon cockpit, the meshing was sourced to match the original as well as the Aluminium finned Heatsink along with the weathering on the dyebond panel using Dirty-down weathering Sprays
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